Aerial view of an Energy Vault powered land campus: data center halls, grid-forming battery storage, substation and on-site gas generation

Energy Vault AI Power Plant Controller

Always-on power for loads that move in milliseconds.

AI workloads swing a campus load faster than any generator can follow. The Energy Vault AI PPC orchestrates PV, gas generation, grid-forming BESS, and the grid connection as one system, with seamless failover built in, on a fault-tolerant controls platform, so the data center never notices. It de-risks even the largest frontier AI lab deployments.

  • 4 yrs of proven BESS and microgrid deployments, US, Europe and Australia
  • GW /GWh+ site scale, responding in real time to grid conditions
  • ms -class load swings absorbed by grid-forming BESS, generation stays steady
  • Frontier scale software that de-risks the largest deployments, with failover the load never notices

Live dispatch

Fast assets take the swings. Slow assets run steady.

Every asset behind the meter sits on a setpoint the controller holds. The grid-forming BESS absorbs each fast swing in the load while the gensets stay flat at their most efficient operating point, so generation runs at peak efficiency with the lowest fuel burn and carbon footprint per MWh.

Live dispatch · simulated · 30 s window

  • Campus load
  • BESS
  • Gas gen
  • PV
  • Grid
-25 0 25 50 75 100 MW 30 s window
Campus load 66.5MW campus
BESS -0.5MW regulating
Gas gen 48.0MW steady · max efficiency
PV 14.0MW available
Grid 5.0MW on setpoint

Illustrative simulation, not site data. Grid interchange stays on its scheduled setpoint throughout. Sign convention: BESS is positive when discharging and grid is positive when importing, so at every sample load = PV + gas gen + BESS + grid.

Orchestration

One controller. Every asset.
One grid connection, or many.

The AI PPC provides overarching power plant controls orchestration across every technology behind the meter, at single or multiple grid connections. Fast assets take the swings, slow assets run steady at peak efficiency, and failover is seamless. Step through five illustrative dispatch moments to see how it keeps a campus energized.

Grid-forming battery energy storage

Grid-forming BESS

0.0MW

regulating

On-site gas generation plant

Gas generation

40.0MW

max efficiency

Solar generation

PV

15.0MW

available

AI data center load

Data center load

60.0MW

AI workload

Energy Vault controls software

Energy Vault AI PPC

Orchestrating

all assets on setpoint

POI open
Substation and transmission at the grid connection

Grid

5.0MW

import · on setpoint

Flow speed tracks power; dashes run toward the bus when an asset supplies it. Values are illustrative.

Scenario 1 of 5 · illustrative

Every asset on its setpoint.

PV carries what the sun gives, the gensets hold a flat setpoint at their most efficient operating point, and grid interchange sits on its scheduled import. The grid-forming BESS regulates around zero at partial state of charge, ready for the next swing.

Controller log

    Values are illustrative. Fast assets take the swings; slow assets run steady at peak efficiency.

    Real-time at the site. Control from anywhere.

    The AI PPC is a technology-agnostic controls suite for real-time monitoring, operational control, and optimized dispatch across every asset behind the meter. It runs as two layers that work as one.

    BESS controller

    The most powerful BESS controller on the market.

    Every data point on the storage system, down to individual cell voltages and temperatures, collected, processed, and controlled in real time. Inverters, banks, strings, modules, cells, and the balance of plant, in one control loop.

    • Cell voltages
    • Cell temperatures
    • String voltage & current
    • Energy capacity
    • Inverter AC / DC power
    • Breaker status
    • HVAC & chillers
    • Fire systems
    • Humidity & sensors
    B-VAULT battery containers on site
    Every cell · every string · real time
    Inverter AC and DC power screen

    Inverters

    AC and DC power, temperatures, and breaker status, controlled per inverter.

    Battery bank energy capacity and status screen

    Battery bank

    Energy capacity, DC status, and aggregate voltages across the bank.

    Battery string voltages and temperatures screen

    Battery string

    String voltages, currents, and temperatures, trended and acted on live.

    Module and cell trend screen

    Module and cell

    Cell-level voltages and temperatures surface anomalies before they become failures.

    Balance of plant humidity and temperature screen

    Balance of plant

    Fire systems, sensors, HVACs, and chillers, in the same loop as the batteries.

    Why Energy Vault

    De-risk the schedule. Protect the asset. Scale with the campus.

    The AI PPC is built to add flexibility and take risk out of deployment and operations, from the first digital-twin test to the largest frontier AI lab deployments.

    Rapid deployment

    A digital twin and pre-commissioning test automation framework compress commissioning timelines, and deployment is de-risked before equipment arrives on site, so projects hit market and COD dates on time.

    Any technology

    The hardware-agnostic platform adapts to emerging needs and supports any generation, storage, or microgrid technology, and its modular, open architecture integrates with systems already deployed at the site.

    Asset protection

    Deep insight into every asset, including real-time cell analysis and anomaly detection that protect high-CAPEX equipment, with safety-minded control that also enables fast commissioning.

    Fuel and carbon

    Intelligent renewable orchestration maximizes the use of renewables at the site. Gensets run flat at their most efficient point while BESS takes every swing, cutting fuel burn and carbon footprint per MWh.

    Secure by design

    Cybersecurity is designed in from the start, compliant with DoD 8500.01, NIST SP 800-53, NIST SP 800-171 and NERC CIP, on fault-tolerant services that run on high-availability clusters for reliable 24/7 operations.

    Seamless failover

    Equipment faults are covered in milliseconds and the load never notices, on an on-site controller that runs as a high-availability cluster and scales to GW/GWh+ sites.

    Energy Vault storage and generation at an AI data center campus

    Bring the AI PPC to your campus.

    Whether you are pairing a new data center with on-site generation and storage or adding grid-forming BESS to an existing site, our controls team can walk through the architecture against your load profile.